In the production of Spunlace Nonwoven Fabric, balancing the spunlace process with the use of fiber thickeners and other additives to achieve the best fiber dispersion and degumming effects is a task that requires comprehensive consideration of multiple factors. process. Here are some suggestions:
Understand the spunlace process: Spunlace process is a non-woven fabric made by using high-pressure water flow to loosen fibers. In this process, factors such as the pressure, speed, and angle of the water flow will affect the dispersion of fibers and the degumming effect. Therefore, an in-depth understanding of the principles and parameter settings of the spunlace process is key.
Choose the right fiber thickener: Fiber thickener can increase the consistency of the fiber, thereby improving the dispersion and degumming effect of the fiber. However, different fiber thickeners affect fibers to varying degrees. Therefore, it is necessary to select a suitable fiber thickener according to the type and characteristics of the fiber.
Control the amount of additives used: In addition to fiber thickeners, other additives may be used to improve fiber properties. However, too many additives may affect the dispersion of the fiber and the degumming effect. Therefore, the dosage of additives needs to be strictly controlled to ensure that it is within the optimal range.
Optimize process parameters: By adjusting the parameters of the spunlace process, such as water flow pressure, speed and angle, the fiber dispersion and glue opening effects can be optimized. At the same time, coordination with other process links (such as fiber pretreatment, drying, etc.) can also be considered to achieve optimal fiber performance.
Conduct experimental verification: In the production process, it is very necessary to verify the effects of different process parameters and additive dosage through experiments. This can help us find the best combination of processes to achieve the best fiber dispersion and degumming results.
Pay attention to environmental protection performance: While pursuing fiber dispersion and glue opening effects, you should also pay attention to the environmental protection performance of the product. Try to choose environmentally friendly fiber thickeners and additives to reduce environmental pollution during the production process.
Continuous improvement: With the advancement of production technology and changes in market demand, the production process needs to be continuously improved and optimized. Through continuous R&D and innovation, the quality and performance of products can be improved to meet market needs.
In summary, balancing the spunlace process with the use of fiber thickeners and other additives requires the consideration of multiple factors. By in-depth understanding of the spunlace process, selecting appropriate additives, controlling dosage, optimizing process parameters, conducting experimental verification, and paying attention to environmental performance, the best fiber dispersion and glue opening effects can be achieved.